Oil and Gas Separator Internals Manufacturer in India
Engineered separator internals for oil & gas applications
Engineered Separator Internals for Oil & Gas Applications
S-Cube Mass Transfer Pvt. Ltd., an oil and gas internals manufacturer in India, designs and manufactures high-performance oil and gas internals for two-phase separators, three-phase separators, knockout drums, production separators, test separators, and gas treatment systems.
Our oil and gas separator internals are engineered to improve phase separation, reduce entrainment, control inlet turbulence and enhance liquid-liquid coalescence.
S-Cube supplies custom-designed separator internals for oil-gas separation, oil-water separation, gas-liquid separation, gas dehydration, amine treatment and process vessel applications. As a separator internals manufacturer in India, S-Cube also supplies vessel internals and refinery internals to oil and gas projects in the UAE, Qatar, Oman, Kuwait, the USA and Brazil.
Oil and Gas Separator Internals Manufacturer
Separator performance depends not only on vessel size, but also on the correct selection and positioning of internal components. A well-designed separator internal package helps improve flow distribution, residence time, droplet coalescence, mist removal and solids handling.
As an oil and gas separator manufacturer, S-Cube offers complete separator internal solutions for horizontal and vertical vessels. Our internals are designed as per process requirement, operating pressure, flow rate, fluid properties, droplet size, gas-oil-water ratio and vessel configuration. This covers two phase and three phase separator internals design for onshore and offshore facilities, supported by our separator sizing service.
Our oil and gas internals are suitable for
Two-phase oil and gas separators
Three-phase oil, gas and water separators
Knockout drums (knock out drum internals)
Production separators
Test separators and well testing systems
Oil-water separators
Gas dehydration units
Amine contactors
Refinery and process separation vessels
Our Oil and Gas Internals Range
S-Cube manufactures a wide range of oil and gas separator internals for efficient gas-liquid, liquid-liquid and solid-liquid separation.
SCM Inlet Devices
SCM inlet devices are designed to control the momentum of the incoming feed stream and distribute the flow smoothly inside the separator vessel. They help reduce turbulence, avoid re-entrainment and improve the performance of downstream separation internals.
These internals are commonly used in two-phase and three-phase separators where proper inlet flow distribution is essential for stable separation. S-Cube works as a separator inlet device manufacturer for new vessels as well as revamp projects.
SCM Cyclone Inlet Device
The SCM cyclone inlet device is designed to create a centrifugal separation effect for gas-liquid mixtures. The feed stream enters through the inlet nozzle and is directed into cyclone tubes, where high rotational motion helps separate liquid droplets from the gas phase.
The liquid phase moves towards the vessel liquid section, while the gas phase exits towards the upper separation zone. This device is suitable for applications where inlet momentum is high and improved primary separation is required.
Key benefits
Reduces inlet turbulence
Improves gas-liquid separation
High momentum range
Helps control foaming tendency
Enhances downstream separator performance
Suitable for horizontal and vertical separators
SCM Vane Inlet Device
SCM vane inlet devices divide the incoming feed stream into multiple controlled flow paths. Each stream is redirected to reduce momentum and support effective gas-liquid disengagement.
This type of inlet device is suitable for separators where smooth distribution, low turbulence and compact internal arrangement are required.
Applications
Production separators
Test separators
Knockout drums
Gas-liquid separation vessels
Oil and gas process packages
SCM Distribution Baffles
SCM distribution baffles are installed inside the separator shell to improve flow distribution and increase residence time. These baffles help convert turbulent inlet flow into a calmer and more uniform flow pattern before the fluid reaches the main separation zone.
Distribution baffles are especially useful in oil and gas separators where liquid surges, wave formation and flow disturbances can affect separation performance.
Types of distribution baffles
SCM Single Perforated Baffle Plate
SCM Dual Perforated Baffle Plate
Inlet Distribution Baffles
Calming Baffles
Wave Breaker Baffles
Key benefits
Improves liquid distribution
Reduces turbulence and wave action
Supports better oil-water separation
Helps maintain stable interface levels
Enhances separator efficiency
SCM Coalescer Packs for Oil-Water Separation
S-Cube manufactures coalescer packs and coalescer elements for oil-water separation and liquid-liquid separation applications. These internals help small dispersed droplets combine into larger droplets, allowing faster separation inside the vessel.
Coalescer internals are useful where gravity separation alone is not sufficient or where existing separators need improved performance. As a coalescer pack manufacturer, S-Cube builds each pack to suit the vessel and the duty.
SCM Matrix Coalescer Pack
SCM matrix coalescer packs are manufactured using structured and corrugated surfaces that promote droplet coalescence. The design helps dispersed droplets come together, grow in size and separate into their respective phases.
Benefits
Improves liquid-liquid separation
Enhances droplet coalescence
SCM Flat Pack / Vane Pack
SCM flat packs are designed for robust separation performance in applications where fouling resistance, durability and consistent operation are important. These packs are commonly used for coarse separation and process applications where reliable oil-water separation is required.
Applications
Oil-water separators (oil water separator coalescer packs)
Three-phase separators
Produced water treatment
Refinery separation vessels
Process liquid-liquid separation systems
SCM Mist Eliminators
SCM mist eliminators are designed to remove entrained liquid droplets from gas streams. They are used in oil and gas separators, knockout drums, gas treatment systems and process vessels where gas outlet quality is critical. S-Cube is an established mist eliminator manufacturer supplying wire mesh demister pads and vane pack mist eliminators for these services.
S-Cube manufactures mist eliminators in mesh type, vane type and customized designs based on process requirement.
Types of mist eliminators
SCM Mesh Type Mist Eliminator
SCM Vane Type Mist Eliminator
Key benefits
Removes entrained liquid droplets from gas
Protects downstream equipment
Improves gas outlet quality
Available for horizontal and vertical flow
Custom-built for vessel diameter and process load
SCM Vane Pack Mist Eliminator
SCM vane pack mist eliminators are designed for higher liquid loading and fouling-prone services. The vane geometry changes the gas flow direction, allowing liquid droplets to impact the vane surfaces and drain away from the gas stream.
Vane type mist eliminators are commonly used in oil and gas separators where strong mechanical design, easy maintenance and better handling of liquid load are required.
SCM Plain Vane Pack
SCM Single Hooked Vane Pack
SCM Double Hooked Vane Pack
SCM Mesh Type Demister Pad
SCM mesh type demister pads are manufactured in a wide range of wire diameters, mesh densities and materials, so the pad can be matched to the droplet size, fouling tendency and allowable pressure drop of each service.
Mesh demister pads are used in
Gas outlet sections of separators
Knockout drums
Scrubbers
Absorbers
Gas dehydration units
Process vessels
| Style | Material | Application | Wire Dia. (mm) | Mesh Density (Kg/m³) | Surface Area (m²/m³) | Voidage (%) | Nominal Micron Rating* |
|---|---|---|---|---|---|---|---|
| SCM-A1 | Metals | Very high efficiency in clean service | 0.15 | 195 | 650 | 97.5 | 3μ |
| SCM-A2 | Metals | Fine droplet removal in clean service | 0.15 | 145 | 480 | 98.2 | 4μ |
| SCM-A3 | Metals | General purpose, clean service | 0.15 | 112 | 375 | 98.6 | 5μ |
| SCM-B1 | Metals | Optimum efficiency & pressure drop | 0.274 | 195 | 355 | 97.6 | 5μ |
| SCM-B2 | Metals | General purpose, not totally clean | 0.274 | 170 | 310 | 97.9 | 6μ |
| SCM-B3 | Metals | Heavy duty e.g. oil & gas separators | 0.274 | 145 | 265 | 98.2 | 8μ |
| SCM-C1 | Metals | Light fouling | 0.274 | 110 | 200 | 98.6 | 10μ |
| SCM-C2 | Metals | Moderate fouling | 0.274 | 80 | 145 | 99.0 | 12μ |
| SCM-C3 | Metals | Heavy fouling e.g. evaporators | 0.274 | 50 | 90 | 99.4 | 15μ |
| SCM-PP1 | Polypropylene | Acid mists | 0.25 | 75 | 1120 | 93.0 | 3μ |
| SCM-PP2 | Polypropylene | Chemical scrubber towers | 0.25 | 50 | 750 | 95.3 | 6μ |
| SCM-T | Teflon | Very corrosive services | 0.25 | 64 | 480 | 97.0 | 8μ |
| SCM-PP3 | Polypropylene | Low pressure drop e.g. air scrubbers | 0.25 | 33 | 490 | 96.9 | 10μ |
| SCM-A1X | Metal/PP Mix | Mist removal of polar/non-polar mixtures | 0.25 | 200 | 625 | 95.6 | 5μ |
SCM Sand Jetting System
Sand and sludge accumulation is a common challenge in oil and gas separators. SCM sand jetting systems are designed to remove settled solids from the bottom of horizontal vessels and reduce operational issues caused by sand deposition.
The system helps cover a major portion of the separator bottom and supports safer, cleaner and more reliable operation.
Benefits
Helps remove sand and sludge deposits
Reduces manual cleaning requirements
Supports continuous separator performance
Helps protect vessel internals
Suitable for horizontal oil and gas separators
Gas Treatment Internals
S-Cube also supplies internals for gas treatment applications, including gas dehydration and acid gas removal systems.
TEG Contactor Internals
Triethylene Glycol contactors are used in gas dehydration systems to remove moisture from natural gas. S-Cube supplies structured packing, mist eliminators and other contactor internals that support efficient gas-liquid contacting and moisture removal.
View structured packingAmine Contactor Internals
Amine contactors are used to remove CO2, H2S and other acid gases from natural gas streams. S-Cube provides internals for improved contact between gas and amine solution, helping support effective gas treatment and downstream equipment protection.
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